PRODUCT
PRODUCT
BHT 1060AT
Automatic Hot Foil Stamping & Die Cutting Machine (Heavy duty)
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Heating base with 20 heating zone each temperature adjustable individually for efficient and accurate temperature control.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Auto non-stop collecting device
Main collecting device and Auto non-stop collecting device switch automatically without any operation, which make the machine more efficient.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-1060AT |
| 01. Non-stop high-speed paper feeding section | 〇 |
| 02. Fish-scale powerful paper suction feeder head, 4 suction and 4 delivery, the suction head can adjust various suction angles according to the deformation of the paper | 〇 |
| 03. Adjustable suction cylinder, suction head and air distribution valve are treated with superhard alloy | 〇 |
| 04. 3 feeder head anti-collision devices | 〇 |
| 05. Horizontal paper separation blower | 〇 |
| 06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping | 〇 |
| 07. Mechanical left and right fine adjustment device for the main paper feed pile | 〇 |
| 08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder | 〇 |
| 09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine | 〇 |
| 10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper | 〇 |
| 11. Four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly send the curved paper to the front | 〇 |
| 13. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements | 〇 |
| 14. Photoelectric detection of side gauge and front gauge paper | 〇 |
| 15. Before the paper arrives at the gauge, the function of slowing down the paper feeding | 〇 |
| 16. Ultrasonic Double Sheet Detector | 〇 |
| 17. Imported paper feeding belt and stainless steel transfer plate | 〇 |
| 18. Pneumatic lifting device for paper feeding frame | 〇 |
| 19. Single-point clutch: The conveying part and the main machine part can be separated and synchronously combined at any time, which simplifies and facilitates the operation sequence. Regardless of proofing, pressure testing, etc., the conveying part can be separated and closed as desired | 〇 |
| 20. PLC and electronic cam control the timing of the whole machine | 〇 |
| 21. Blow-suction dual-purpose vacuum pump of German Baker brand | 〇 |
| 22. If the paper is not in place, the forced paper jamming and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. The main body of ductile iron, the left and right wall panels, the upper platform and the lower moving platform | 〇 |
| 02. Imported worm gear, worm and 40cr crankshaft | 〇 |
| 03. Die-cut base plate and knife plate rotary device | 〇 |
| 04. Lubricating oil automatic cooling and lubricating system in the main transmission box | 〇 |
| 05. Imported torque limiting overload protector | 〇 |
| 06. Electric pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons | 〇 |
| 07. A complete set of imported anodized aluminum alloy tooth row and positioning structure 5 sets, each with 9 fine steel gripper teeth and matching dental pillows, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. The gear drive chain is equipped with an independent lubricating oil device | 〇 |
| 10. The gear drive chain is equipped with an independent lubricating oil device | 〇 |
| 11. Imported main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt and pulley drive | 〇 |
| 14. Main drive imported pneumatic clutch brake device | 〇 |
| 15. Japan SMC air pressure detection device, low air pressure alarm prompt | 〇 |
| 16. Die-cutting pressure is directly and accurately measured by deformation measuring device, and displayed on the man-machine interface | 〇 |
| 17. The 5mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment | 〇 |
| 18. The die-cutting plate frame adopts the device structure of fast positioning of the center line, and has a fine-tuning function to facilitate the adjustment of the plate frame | 〇 |
| 19. The die-cutting plate frame and the die-cutting lower backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper plate frame is not in place, and effectively avoid the loss caused by the operation of human factors | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil | 〇 |
| 22. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine | 〇 |
| Delivery Unit | |
| 01. Adjustable mechanical paper delivery brush press mechanism to help teeth discharge and stack paper | 〇 |
| 02. Paper collecting device | 〇 |
| 03. Photoelectric detection of upper and lower limit switches to prevent excessive paper stacking and paper roll-up at the delivery table | 〇 |
| 04. Roller shutter type auxiliary paper collection rack, which can realize non-stop paper collection | 〇 |
| 05. The delivery section can control the entire machine via a 7” touch screen | 〇 |
| 06. Paper receiving two-way auxiliary blower, manual sampling mechanism, easy to operate | 〇 |
| Electrical Parts | |
| 01. German Siemens PLC control system | 〇 |
| 02. 10.4 inch touch display screen from German Siemens in die-cutting department and 7 inch in delivery department | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, with accurate operation accuracy and fast speed, which can realize high-speed intelligent skip operation and large-format electrochemical aluminum foil (patented technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures stable and accurate anodized aluminum conveying at high speed, reliable tension control, and small stretching of aluminum foil | 〇 |
| 03. Three-vertical bronzing foil receiving large-format dual-axis foil receiving device (patented technology) | 〇 |
| 04. Three vertical hot stamping foil receiving outer intelligent foil receiving cabinet device | 〇 |
| 05. The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate | 〇 |
| 06. Hot stamping servo adopts direct-connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with a broken foil detection system to prevent hot stamping waste caused by accidental breakage of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. 20 temperature zone independent control system can effectively control the heating temperature of the bronzing plate. Ensure that the temperature control of the entire heating system is more balanced and stable | 〇 |
| 09. Vertical and horizontal two-way equipped with aluminum foil separation blowing device, suitable for large-area bronzing | 〇 |
| 10. If the length of aluminum foil is shorter than the set parameters, an alarm will be triggered, and the computerized aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. 10.4″ touchscreen display at the hot stamping station | 〇 |
| 12. Holographic anti-counterfeiting foil rack device, quick operation, safe alignment and replacement, easy installation, ensuring accurate and stable holographic hot stamping accuracy (special for holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-1060AT |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Maximum Cutting Size | 1060×745mm |
| Minimum Width of Double Cuts | 5mm |
| Gripper Margin | 9-17mm |
| Cutting Rule Height | 23.8mm |
| Inner Chase Size | 1080×770mm |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Common Stamping Accuracy | ≤±0.075mm |
| Hologram Positioning Stamping Accuracy | ≤±0.075mm (選配) |
| Die Cutting Precision | ≤±0.075mm |
| Maximum Cutting Pressure | 600T |
| Maximum Working Speed | 8000s/h |
| Maximum Pile Height At Feeder | 1630mm (With wooden pallet) |
| Maximum Pile Height At Delivery | 1480mm (With wooden pallet) |
| Max.gold Foil Diameter | 250mm (vertical) |
| Electric-heated System | 20 Heating zones, 40-180℃ Adjustable |
| Foil Width | 20-1060mm |
| Machine Dimensions (L×W×H) | 8017×4518×2762mm (L:paper prepared track included, W:platform included) |
| Net Weight Of Machine | 24T |
| Main Motor Power | 15KW |
| Total Power Required | 56KW |
| Air Requirement | Air pressure: 0.6~0.7Mpa, Flow rate: ≥0.37m3/min |
Drawing
