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BHT 1060
Automatic Die Cutting Machine




Partial Introduction


Feeder

Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.

Double sheet detector

Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.

Gripper bar

7 gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.

Variable speed worm gear drive device

Worm gear and toggle mechanism allows large motion angle hence minimum number and size of nicks at reasonable max. production speed.

Plate setting

5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.

Mould quick locking device

Adopt center-line system and quick locking device to save make ready time.

Auto non-stop collecting device

Main collecting device and Auto non-stop collecting device switch automatically without any operation, which make the machine more efficient.

Germany vaccum pump

Germany Becker oil free blower and vacuum pump.

Auto lubrication system

Adopt concentrated auto lubrication system to make sure the driven parts working better.

Configurations


Feeding UnitBHT-1060
01. Non-stop high-speed paper feeding section
02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
04. Three feida head anti-collision devices
05. Horizontal paper parting and blowing device
06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation
07. Main feed pile mechanical left and right trimming device
08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping
10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper
11. The four front gauges can be adjusted individually
12. Paper pressing device, more smoothly to bend paper to the front gauge
13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
14. Side gauge, front gauge paper photoelectric detection
15. Paper arrives before the gauge, slow down the function of paper
16. Ultrasonic duplex detector
17. Import paper conveyor belt and stainless steel conveyor plate
18. Pneumatic lifting device for feeding frame
19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
20. PLC and electronic CAM control the timing of the whole machine
21. Germany Baker brand blowing and suction dual vacuum pump
22. Paper is not in position to force paper clamping and tooth opening device
Die-cutting Unit
01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform
02. Variable speed worm gear transmission mechanism, short die cutting stroke, large moving Angle, is conducive to multi-plate small connecting point high-speed operation, high production efficiency, not easy to loose version
03. Imported worm gear, worm with 40CR crankshaft
04. Rotary device for die cutting bottom plate and cutter template
05. Automatic lubricating oil cooling and lubrication system in main transmission box
06. Imported torque limit overload protector
07. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
08. The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure
09. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)
10. Screw drive chain is equipped with independent lubricating oil device
11. High precision imported paper teeth row transmission chain
12. Import main drive chain
13. Imported intermittent divider
14. Imported synchronous belt, belt wheel drive
15. Main drive inlet pneumatic clutch brake device
16. Japanese SMC pressure detection device, pressure is too low alarm
17. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface
18. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time
19. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
20. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
21. Siemens brand main motor drive
22. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
23. Equipped with air storage tank to ensure the stable air pressure
Delivery Unit
01. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
02. Paper collecting and paper leveling device
03. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
04. Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting
05. The paper receiving part can be controlled by 7 inch touch screen
06. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
Electrical Parts
01. Siemens PLC control system
02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelBHT-1060
Maximum Sheet Size1060×760mm
Minimum Sheet Size400×350mm
Maximum Cutting Size1060×745mm
Minimum Width of Double Cuts5mm
Minimum Gripper Margin9~17mm
Cutting Rule Height23.8mm
Inner Chase Size1080×770mm
Stock RangePaper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm
Die Cutting Accuracy≤±0.075mm
Max.die Cutting Force300T
Max.working Speed9000s/h
Max. feeder pile height1630mm(With wooden pallet)
Max. delivery pile height1480mm(With wooden pallet)
Machine Dimensions6703×4518×2302mm (L×W×H) (L: paper prepared track included, W: platform included)
Net Weight of Machine17000kg
Main Motor Power15KW
Total Power Required23KW
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min

Drawing