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MHC 1060ACER/1080ACER
Automatic Die Cutting Machine(Heavy duty, Heating system)




Features Introduction


The MHC-1060ACER/1080ACER Automatic Die Cutting Machine with Heating System is key equipment for printing finishing such as die cut, crease and embossing etc. Unique drive gears are adopted such as high-precision indexing mechanism, pneumatic closed up, pneumatic clutch, overload protection, automatic compression relief etc, to ensure stable and high speed running of the machine. This machine is equipped with practical and reliable mechanism such as pre-stack device, secondary delivery mechanisms, manual sampling, etc, which ensure the excellent performance of the machine. Electrical components and driving elements of internationally known brands to ensure die cutting precision and reliability of running. Also man-machine interface is able to monitor machine running status, troubleshooting and indicating relevant help information which fully actualized man-machine communication.

Partial Introduction


Feeder unit

Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

Feeding table

Synchronizing device to adjust the sheet positioning to the front lay by hand during production,Sheet hold-down device (guiding the sheets to the front lays).

Timing belt driven device

Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.

Stripping unit

Adopt center line system,Upper and lower stripping tool mounting frame can be pulled out for job set up and make ready.

Paper collecting unit

Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange.two blowers for paper collection can ensure neat collection of thin and thick papers.

Auto lubrication system

Adopt concentrated auto lubrication system to make sure the driven parts working better.

Configurations


Feeding UnitMHC-1060ACER/1080ACER
01. Monolithic conveying section wall panel of ductile iron
02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
04. Three feida head anti-collision devices
05. Horizontal paper parting and blowing device
06. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
07. Main electric left and right trimming device for paper feed stack
08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
09. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
10. Side gauge, front gauge paper photoelectric detection
11. Paper arrives before the gauge, slow down the function of paper
12. Electromechanical double detector
13. Import paper conveyor belt and stainless steel conveyor plate
14. Pneumatic lifting device for feeding frame
15. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence.
No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part
16. PLC and electronic CAM control the timing of the whole machine
Die-cutting Unit
01. Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
02. Imported worm gear, worm with 40CR crankshaft
03. Rotary device for die cutting bottom plate and cutter template
04. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
05. The whole set of imported anodized aluminum alloy tooth row and positioning structure 7 groups, each tooth row adopts adjustable tooth row structure
06. Import main drive chain
07. Imported intermittent divider
08. Imported synchronous belt, belt wheel drive
09. Main drive inlet pneumatic clutch brake device
10. Japanese SMC pressure detection device, pressure is too low alarm
11. Die-cut plate frame adopts center line fast positioning device structure
12. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place,
effectively avoid the loss caused by human factors operation
13. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
14. Equipped with air storage tank to ensure the stable air pressure
Stripping Unit
01. Clean up the waste transmission mechanism
02. You can choose whether to use the waste cleaning function
03. Drive mechanism of waste – removing mould in the middle
04. Clean the waste transmission mechanism
05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning
board and improve the efficiency of changing the board
Delivery Unit
01. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
02. Paper collecting and paper leveling device
03. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
04. Plug rod type auxiliary paper receiving frame, can realize non-stop machine paper receiving
05. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
Electrical Parts
01. Huichuan PLC control system
02. The die-cutting part adopts 10.4 – inch touch screen
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
Hot Pressure Control System
01. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
02. The hot pressing part adopts 7 inch temperature control touch screen, easy to operate

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHC-1060ACER/1080ACER
Maximum Sheet Size1060×760mm/1080×780mm
Minimum Sheet Size400×350mm
Maximum Cutting Size1050×750mm/1070×770mm
Max. Embossing Area1050×750mm/1070×770mm
Minimum Gripper Margin9-17mm
Inner Chase Size1100×790mm
Stock RangePaper: from 90 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm
Die Cutting Accuracy≤±0.1mm
Embossing Accuracy≤±0.1mm
Max.die Cutting Force600T
Max.working Speed7500s/h (Die cutting);7500s/h (Hot pressing)
Max. Feeder Pile Height1600mm (With wooden pallet)
Max. Delivery Pile Height1400mm (With wooden pallet)
Electric-heated System20 temperature ranges, 40-180℃ is adjustable
Machine Dimensions7313×4307×2367mm(L×W×H) (L: paper prepared track included, W: platform included)
Net Weight of Machine19.5T/20T
Main Motor Wattage15kw
Full Load Wattage35kw
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min

Drawing