Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Heating base with 20 heating zone each temperature adjustable individually for efficient and accurate temperature control.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Auto non-stop collecting device
Main collecting device and Auto non-stop collecting device switch automatically without any operation, which make the machine more efficient.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-1060AT |
| 01. Non-stop high-speed paper feeding section | 〇 |
| 02. Fish-scale powerful paper suction feeder head, 4 suction and 4 delivery, the suction head can adjust various suction angles according to the deformation of the paper | 〇 |
| 03. Adjustable suction cylinder, suction head and air distribution valve are treated with superhard alloy | 〇 |
| 04. 3 feeder head anti-collision devices | 〇 |
| 05. Horizontal paper separation blower | 〇 |
| 06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping | 〇 |
| 07. Mechanical left and right fine adjustment device for the main paper feed pile | 〇 |
| 08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder | 〇 |
| 09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine | 〇 |
| 10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper | 〇 |
| 11. Four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly send the curved paper to the front | 〇 |
| 13. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements | 〇 |
| 14. Photoelectric detection of side gauge and front gauge paper | 〇 |
| 15. Before the paper arrives at the gauge, the function of slowing down the paper feeding | 〇 |
| 16. Ultrasonic Double Sheet Detector | 〇 |
| 17. Imported paper feeding belt and stainless steel transfer plate | 〇 |
| 18. Pneumatic lifting device for paper feeding frame | 〇 |
| 19. Single-point clutch: The conveying part and the main machine part can be separated and synchronously combined at any time, which simplifies and facilitates the operation sequence. Regardless of proofing, pressure testing, etc., the conveying part can be separated and closed as desired | 〇 |
| 20. PLC and electronic cam control the timing of the whole machine | 〇 |
| 21. Blow-suction dual-purpose vacuum pump of German Baker brand | 〇 |
| 22. If the paper is not in place, the forced paper jamming and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. The main body of ductile iron, the left and right wall panels, the upper platform and the lower moving platform | 〇 |
| 02. Imported worm gear, worm and 40cr crankshaft | 〇 |
| 03. Die-cut base plate and knife plate rotary device | 〇 |
| 04. Lubricating oil automatic cooling and lubricating system in the main transmission box | 〇 |
| 05. Imported torque limiting overload protector | 〇 |
| 06. Electric pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons | 〇 |
| 07. A complete set of imported anodized aluminum alloy tooth row and positioning structure 5 sets, each with 9 fine steel gripper teeth and matching dental pillows, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. The gear drive chain is equipped with an independent lubricating oil device | 〇 |
| 10. The gear drive chain is equipped with an independent lubricating oil device | 〇 |
| 11. Imported main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt and pulley drive | 〇 |
| 14. Main drive imported pneumatic clutch brake device | 〇 |
| 15. Japan SMC air pressure detection device, low air pressure alarm prompt | 〇 |
| 16. Die-cutting pressure is directly and accurately measured by deformation measuring device, and displayed on the man-machine interface | 〇 |
| 17. The 5mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment | 〇 |
| 18. The die-cutting plate frame adopts the device structure of fast positioning of the center line, and has a fine-tuning function to facilitate the adjustment of the plate frame | 〇 |
| 19. The die-cutting plate frame and the die-cutting lower backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper plate frame is not in place, and effectively avoid the loss caused by the operation of human factors | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil | 〇 |
| 22. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine | 〇 |
| Delivery Unit | |
| 01. Adjustable mechanical paper delivery brush press mechanism to help teeth discharge and stack paper | 〇 |
| 02. Paper collecting device | 〇 |
| 03. Photoelectric detection of upper and lower limit switches to prevent excessive paper stacking and paper roll-up at the delivery table | 〇 |
| 04. Roller shutter type auxiliary paper collection rack, which can realize non-stop paper collection | 〇 |
| 05. The delivery section can control the entire machine via a 7” touch screen | 〇 |
| 06. Paper receiving two-way auxiliary blower, manual sampling mechanism, easy to operate | 〇 |
| Electrical Parts | |
| 01. German Siemens PLC control system | 〇 |
| 02. 10.4 inch touch display screen from German Siemens in die-cutting department and 7 inch in delivery department | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, with accurate operation accuracy and fast speed, which can realize high-speed intelligent skip operation and large-format electrochemical aluminum foil (patented technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures stable and accurate anodized aluminum conveying at high speed, reliable tension control, and small stretching of aluminum foil | 〇 |
| 03. Three-vertical bronzing foil receiving large-format dual-axis foil receiving device (patented technology) | 〇 |
| 04. Three vertical hot stamping foil receiving outer intelligent foil receiving cabinet device | 〇 |
| 05. The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate | 〇 |
| 06. Hot stamping servo adopts direct-connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with a broken foil detection system to prevent hot stamping waste caused by accidental breakage of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. 20 temperature zone independent control system can effectively control the heating temperature of the bronzing plate. Ensure that the temperature control of the entire heating system is more balanced and stable | 〇 |
| 09. Vertical and horizontal two-way equipped with aluminum foil separation blowing device, suitable for large-area bronzing | 〇 |
| 10. If the length of aluminum foil is shorter than the set parameters, an alarm will be triggered, and the computerized aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. 10.4″ touchscreen display at the hot stamping station | 〇 |
| 12. Holographic anti-counterfeiting foil rack device, quick operation, safe alignment and replacement, easy installation, ensuring accurate and stable holographic hot stamping accuracy (special for holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-1060AT |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Maximum Cutting Size | 1060×745mm |
| Minimum Width of Double Cuts | 5mm |
| Gripper Margin | 9-17mm |
| Cutting Rule Height | 23.8mm |
| Inner Chase Size | 1080×770mm |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Common Stamping Accuracy | ≤±0.075mm |
| Hologram Positioning Stamping Accuracy | ≤±0.075mm (選配) |
| Die Cutting Precision | ≤±0.075mm |
| Maximum Cutting Pressure | 600T |
| Maximum Working Speed | 8000s/h |
| Maximum Pile Height At Feeder | 1630mm (With wooden pallet) |
| Maximum Pile Height At Delivery | 1480mm (With wooden pallet) |
| Max.gold Foil Diameter | 250mm (vertical) |
| Electric-heated System | 20 Heating zones, 40-180℃ Adjustable |
| Foil Width | 20-1060mm |
| Machine Dimensions (L×W×H) | 8017×4518×2762mm (L:paper prepared track included, W:platform included) |
| Net Weight Of Machine | 24T |
| Main Motor Power | 15KW |
| Total Power Required | 56KW |
| Air Requirement | Air pressure: 0.6~0.7Mpa, Flow rate: ≥0.37m3/min |
Drawing
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Full sheet delivery
Full sheet delivery option to ensure easy production planning by selecting final delivery style.
Auto separation sheet insert
Automatic separating sheet inserter oupled with electronic position sensor at blanking station.
Non-stop sampling
The Sampling Function can be used to remove a sample sheet on the fly by one button only, easy for operating.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-3S1060TTMSCE |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. High efficiency and smooth CAM movement curve drives large moving Angle waste removal and full waste removal tools to ensure waste removal (even small waste) at high speed | 〇 |
| 10. Waste cleaning frame with digital display trimmer | 〇 |
| 11. Waste tooth removal and placement device | 〇 |
| Different Product | |
| 01. Quick lock system for parting tool | 〇 |
| 02. Trimmer with digital display | 〇 |
| 03. Product tool center positioning system | 〇 |
| 04. Pneumatic lifting device for upper frame of product | 〇 |
| 05. Pull-out full clean waste products on the frame, fast version change, easy to operate | 〇 |
| 06. Automatic paper laying counting device | 〇 |
| 07. Automatic non-stop paper receiving device | 〇 |
| 08. Automatic discharging device can meet the European standard 1200*800mm tray | 〇 |
| 09. Insert sucker device, automatic selection according to paper size | 〇 |
| 10. Constant leveling system (NTC), the top of finished products may warpage unevenness after stacking, can adjust the top surface height of finished products to increase or reduce the pressure | 〇 |
| 11. Automatic transfer device for stacking paper pallet | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-3S1060TTMSCE |
| Function | 1. hot stamping+hot stamping+die cutting+stripping+blanking 2. hot stamping+deep embossing+die cutting+stripping+blanking 3. deep embossing+deep embossing+die cutting+stripping+blanking |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Inner Chase Size | 1080×770mm |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Common Stamping Accuracy | ≤±0.075mm |
| Hologram Positioning Stamping Accuracy | ≤±0.075mm |
| Max.die Cutting Force | Press1: 600T, Press2: 600T, Press3: 300T |
| Max.working Speed | 6200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal; Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press3 | die cutting+stripping |
| Machine Dimensions | 14078×5857×2657mm (L×W×H) |
| Net Weight of Machine | 52000kg |
| Full Load Wattage | 145KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-3S1060TTMC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-3S1060TTMC |
| Function | 1. hot stamping+hot stamping+die cutting+stripping 2. hot stamping+deep embossing+die cutting+stripping 3. deep embossing+deep embossing+die cutting+stripping |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
| Max.die Cutting Force | 600ton + 600ton + 300ton |
| Max.working Speed | 6200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press3 | die cutting+stripping |
| Machine Dimensions (L×W×H) | 11700×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 11700×5608×2900mm |
| Net Weight of Machine | 61000kg |
| Full Load Wattage | 129KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-3S1060TTRC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-3S1060TTRC |
| Function | 1. hot stamping+hot stamping+die cutting+stripping 2. hot stamping+deep embossing+die cutting+stripping 3. deep embossing+deep embossing+die cutting+stripping 4. hot stamping+hot stamping+deep embossing |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
| Max.die Cutting Force | 600ton + 600ton + 600ton |
| Max.working Speed | 6200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press3 | Electric-heated system |
| Machine Dimensions (L×W×H) | 11700×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 11700×5608×2900mm |
| Net Weight of Machine | 62000kg |
| Full Load Wattage | 141KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-3S1060TRMC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-3S1060TRMC |
| Function | 1. hot stamping+deep embossing+die cutting+stripping 2. deep embossing+deep embossing+die cutting+stripping |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
| Max.die Cutting Force | 600ton + 600ton + 300ton |
| Max.working Speed | 6500s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | Electric-heated system |
| Press3 | die cutting+stripping |
| Machine Dimensions (L×W×H) | 11700×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 11700×5608×2900mm |
| Net Weight of Machine | 60000kg |
| Full Load Wattage | 99KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Full sheet delivery
Full sheet delivery option to ensure easy production planning by selecting final delivery style.
Auto separation sheet insert
Automatic separating sheet inserter oupled with electronic position sensor at blanking station.
Non-stop sampling
The Sampling Function can be used to remove a sample sheet on the fly by one button only, easy for operating.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-2S1060TMSCE |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. High efficiency and smooth CAM movement curve drives large moving Angle waste removal and full waste removal tools to ensure waste removal (even small waste) at high speed | 〇 |
| 10. Waste cleaning frame with digital display trimmer | 〇 |
| 11. Waste tooth removal and placement device | 〇 |
| Different Product | |
| 01. Quick lock system for parting tool | 〇 |
| 02. Trimmer with digital display | 〇 |
| 03. Product tool center positioning system | 〇 |
| 04. Pneumatic lifting device for upper frame of product | 〇 |
| 05. Pull-out full clean waste products on the frame, fast version change, easy to operate | 〇 |
| 06. Automatic paper laying counting device | 〇 |
| 07. Automatic non-stop paper receiving device | 〇 |
| 08. Automatic discharging device can meet the European standard 1200*800mm tray | 〇 |
| 09. Insert sucker device, automatic selection according to paper size | 〇 |
| 10. Constant leveling system (NTC), the top of finished products may warpage unevenness after stacking, can adjust the top surface height of finished products to increase or reduce the pressure | 〇 |
| 11. Automatic transfer device for stacking paper pallet | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-2S1060TMSCE |
| Function | 1. hot stamping+die cutting+stripping+blanking 2. deep embossing+die cutting+stripping+blanking |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Inner Chase Size | 1080×770mm |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Common Stamping Accuracy | ≤±0.075mm |
| Hologram Positioning Stamping Accuracy | ≤±0.075mm |
| Max.die Cutting Force | Press1: 600T, Press2: 300T |
| Max.working Speed | 7200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal; Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 | die cutting+stripping |
| Machine Dimensions | 12188×5857×2657mm (L×W×H) |
| Net Weight of Machine | 44000kg |
| Full Load Wattage | 130KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-2S1060TMC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-2S1060TMC |
| Function | 1. hot stamping+die cutting+stripping 2. deep embossing+die cutting+stripping |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
Max.die Cutting Force | 600ton + 300ton |
| Max.working Speed | 7200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | die cutting+stripping |
| Machine Dimensions (L×W×H) | 9683×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 9683×5608×2900mm |
| Net Weight of Machine | 45000kg |
| Full Load Wattage | 72KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Advanced tooling lockup
Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-2S1060TRC |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Stripping Unit | |
| 01. Clean up the waste transmission mechanism | 〇 |
| 02. You can choose whether to use the waste cleaning function | 〇 |
| 03. Waste cleaning upper frame adopts pneumatic fast lock device | 〇 |
| 04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die | 〇 |
| 05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board | 〇 |
| 06. Center positioning method is adopted for the lower frame of waste cleaning | 〇 |
| 07. Clean the waste transmission mechanism | 〇 |
| 08. Funnel type waste collection device | 〇 |
| 09. Waste cleaning frame with digital display trimmer | 〇 |
| 10. Waste tooth removal and placement device | 〇 |
| Waste Edge Output Department | |
| 01. Waste edge conveyor | 〇 |
| 02. Non-stop sampling device | 〇 |
| 03. Servo driven damping brush | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-2S1060TRC |
| Function | 1. hot stamping+deep embossing 2. hot stamping+die cutting+stripping 3. deep embossing+die cutting+stripping |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
Max.die Cutting Force | 600ton + 600ton |
| Max.working Speed | 7200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | Electric-heated system |
| Machine Dimensions (L×W×H) | 9683×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 9683×5608×2900mm |
| Net Weight of Machine | 46000kg |
| Full Load Wattage | 84KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |
Partial Introduction
Feeder
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double sheet detector
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper bar
Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Hot stamping section
Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.
Plate setting
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Mould quick locking device
Adopt center-line system and quick locking device to save make ready time.
Germany vaccum pump
Germany Becker oil free blower and vacuum pump.
Auto lubrication system
Adopt concentrated auto lubrication system to make sure the driven parts working better.
Configurations
| Feeding Unit | BHT-2S1060TT |
| 01. Non-stop high-speed paper feeding department | 〇 |
| 02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper | 〇 |
| 03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment | 〇 |
| 04. Three feida head anti-collision devices | 〇 |
| 05. Horizontal paper parting and blowing device | 〇 |
| 06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation | 〇 |
| 07. Main feed pile mechanical left and right trimming device | 〇 |
| 08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita | 〇 |
| 09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping | 〇 |
| 10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper | 〇 |
| 11. The four front gauges can be adjusted individually | 〇 |
| 12. Paper pressing device, more smoothly to bend paper to the front gauge | 〇 |
| 13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements | 〇 |
| 14. Side gauge, front gauge paper photoelectric detection | 〇 |
| 15. Paper arrives before the gauge, slow down the function of paper | 〇 |
| 16. Ultrasonic duplex detector | 〇 |
| 17. Import paper conveyor belt and stainless steel conveyor plate | 〇 |
| 18. Pneumatic lifting device for feeding frame | 〇 |
| 19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part | 〇 |
| 20. PLC and electronic CAM control the timing of the whole machine | 〇 |
| 21. Germany Baker brand blowing and suction dual vacuum pump | 〇 |
| 22. Paper is not in position to force paper clamping and tooth opening device | 〇 |
| Die-cutting Unit | |
| 01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform | 〇 |
| 02. Imported worm gear, worm with 40CR crankshaft | 〇 |
| 03. Rotary device for die cutting bottom plate and cutter template | 〇 |
| 04. Automatic lubricating oil cooling and lubrication system in main transmission box | 〇 |
| 05. Imported torque limit overload protector | 〇 |
| 06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys | 〇 |
| 07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure | 〇 |
| 08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product) | 〇 |
| 09. Screw drive chain is equipped with independent lubricating oil device | 〇 |
| 10. High precision imported paper teeth row transmission chain | 〇 |
| 11. Import main drive chain | 〇 |
| 12. Imported intermittent divider | 〇 |
| 13. Imported synchronous belt, belt wheel drive | 〇 |
| 14. Main drive inlet pneumatic clutch brake device | 〇 |
| 15. Japanese SMC pressure detection device, pressure is too low alarm | 〇 |
| 16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface | 〇 |
| 17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time | 〇 |
| 18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment | 〇 |
| 19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation | 〇 |
| 20. Siemens brand main motor drive | 〇 |
| 21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil | 〇 |
| 22. Equipped with air storage tank to ensure the stable air pressure | 〇 |
| Electrical Parts | |
| 01. Siemens PLC control system | 〇 |
| 02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen | 〇 |
| 03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts | 〇 |
| 04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action | 〇 |
| Bronzing Computer Control System | |
| 01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology) | 〇 |
| 02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching | 〇 |
| 03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology) | 〇 |
| 04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device | 〇 |
| 05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil, and the operation is simple and safe | 〇 |
| 06. Bronzing servo adopts directly connected foil feeding shaft device with high precision | 〇 |
| 07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products | 〇 |
| 08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable | 〇 |
| 09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing | 〇 |
| 10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length | 〇 |
| 11. Bronzing department operating table adopts 10.4 inch touch screen | 〇 |
| 12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional) | △ |
Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △
Main Technical Parameter
| Model | BHT-2S1060TT |
| Function | 1. hot stamping+hot stamping 2. hot stamping+deep embossing 3. hot stamping+die cutting 4. deep embossing+die cutting |
| Stock Range | Paper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm |
| Maximum Sheet Size | 1060×760mm |
| Minimum Sheet Size | 400×350mm |
| Inner Chase Size | 1080×770mm |
| Maximum Cutting Size | 1060×745mm |
| Maximum Stamping Size | 1060×740mm |
| Minimum Gripper Margin | 9~17mm |
| Minimum Width of Double Cuts | 5mm |
| Die Cutting Accuracy | ≤±0.075mm |
| Stamping Accuracy | ≤±0.075mm |
Max.die Cutting Force | 600ton + 600ton |
| Max.working Speed | 7200s/h |
| Maximum Pile Height at Feeder-Normal Mode | 1800mm |
| Maximum Pile Height at Feeder-Non-stop Mode | 1520mm |
| Maximum Pile Height at Delivery | 1580mm |
| Max.gold Foil Diameter | Φ250mm Longitudinal, Φ200mm Transversal |
| Electric-heated System | 20 Heating zones, 40~180℃ Adjustable |
| Foil Width | 20～1060mm |
| Press1 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Press2 Foil Advance Shafts | 3 Longitudinal + 2 Transversal (Optional) |
| Machine Dimensions (L×W×H) | 9683×4708×2900mm |
| Machine Dimensions (Including Die Preloader) (L×W×H) | 9683×5608×2900mm |
| Net Weight of Machine | 47000kg |
| Full Load Wattage | 114KW |
| Air Requirement | Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min |